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General Maintenance

Course Library

A complete library for all of your general maintenance training needs.

Whether your company employs warehouse personnel, pipefitters, instrument operators, or general maintenance workers, the OverNite Software  General Maintenance library is a great addition to your company’s or organization’s training program.

With an emphasis on safety, these 19 courses greatly benefit any company with onsite maintenance staff. In addition, the General Maintenance library is a perfect accompaniment to any existing maintenance program your company may already have.

Our courses are delivered via a state-of-the-art learning management system that allows you to customize curricula, adjust testing parameters, and even customize courses with site-specific content and photos.

General Maintenance Course Descriptions

351 Machine Guarding

Machine Guarding is an overview of OSHA’s regulations on machine guarding. This course discusses different types of machine guards, different actions and motions that require machine guards, how and when machine guards should be implemented, and other safety considerations regarding machine guard use. (30 min)

352 Aerial Lifts

Aerial Lifts explains the hazards of aerial lifts, fall protection techniques, and proper inspection and operation, including training, safe working distance, stability, load limits, and other safety factors. (35 min)

357 Crane Operator Communication

Crane Operator Communication discusses the qualification, responsibilities, and communication requirements of the signal person. It also provides detailed descriptions and illustrations of voice and hand signals necessary for safe crane operations. (30 min)

381 Introduction to Hand Tools: Part 1

Introduction to Hand Tools: Part 1 starts by explaining the theory behind why hand tools work and general information on how to use them safely. It then moves into discussing specific tools, their functions, and proper use. (35 min)

382 Introduction to Hand Tools: Part 2

Introduction to Hand Tools: Part 2 is a continuation of Part I which explains the theory behind why hand tools work and general information on how to use them safely. It also discusses specific tools, their functions, and proper use. (25 min)

383 Power Tools

Power Tools is designed to teach you about different types of power tools, how they work, and safety precautions when using them. The course explains the difference between electric and pneumatic tools and discusses specific tools and how to operate them safely. (50 min)

384 Basic Rigging

Basic Rigging identifies the basic hardware used in rigging and identifies the basic maintenance and inspection criteria of rigging hardware. Additionally, it defines chain hoists and come-a-longs. Finally, it covers safe rigging operations and hand signals for crane operation. (45 min)

385 Slings

Slings covers the characteristics, advantages, and limitations of the three basic types of slings. Additionally, the learner will discuss the basic principles of using, storing, and maintaining slings. (30 min)

386 Scaffolds

Scaffolds covers the two main types of scaffolds, supported and suspension scaffolds, and their major components. It also discusses how to construct scaffolds up to OSHA’s general scaffold specifications, safety factors for scaffold inspection, and important procedures regarding scaffold safety. (35 min)

417 Control Valves and Actuators

Control Valves and Actuators examines types of control valves and their applications; material compatibility and durability of control valves; types of control valve actuators and their applications; and the selection process for various types of actuators. (35 min)

432 Pressure Leak Testing Methods for Piping/Tubing

Pressure Leak Testing Methods of Piping/Tubing examines hydrostatic and pneumatic tests, which are the primary pressure leak test methods. The course also takes a brief look at less common pressure leak test methods. (15 min)

448 Controller Basics

Controller Basics discusses process variables, measurement, control loops, and process control in petrochemical facilities. Controllers are discussed at length concerning the types of control (proportional, integral, and derivative) and tuning. The last topic covers control systems such as, PLCs, DCS, and SCADA. (35 min)

704 Fabrication of Threaded Pipe

Fabrication of Threaded Pipe covers threaded pipe, its designations, connectors, common tools, quality work practices, and the proper ways to calculate installation. This course exposes the learner to basics, but be sure to consult appropriate size and materials charts, as well as manufacturers’ instructions for specific tool use. (35 min)

712 Pipe Hangers and Supports

Pipe Hangers and Supports explores the differences, types, and correct use of industrial pipe hangers and supports. (25 min)

715 Valve Installation and Maintenance

Valve Installation and Maintenance explores the operation, installation, inspection, and maintenance of valves. The course examines nine general types of valves, including: gate, check, ball, plug, globe, needle, diaphragm, butterfly, and relief valves. (50 min)

723 Introduction to Steam Traps

Introduction to Steam Traps explains the fundamentals of steam trap design and operation, identifies types of steam traps and explains how they operate, and discusses the problems associated with steam trap function. (50 min)

724 Thermostatic Steam Traps

Thermostatic Steam Traps defines thermostatic steam traps and lists the different types of thermostatic steam traps and their components, including bellows, dual-range, bimetallic, and liquid expansion traps. This course also explains how each type of trap operates. (20 min.)

725 Mechanical Steam Traps

Mechanical Steam Traps defines a mechanical steam trap and examines its most common types, including float and inverted bucket traps. The operation of these traps and their associated maintenance problems are also discussed. (50 min)

726 Thermodynamic Steam Traps

Thermodynamic Steam Traps explains how thermodynamic disc and piston traps work and how they are maintained, including protection from adverse weather conditions and the use of bonnet covers. (50 min)
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